Generative Design & Topology Optimisation
Reducing component mass while preserving structural integrity — a critical edge for satellites, drones and launch hardware where every gram is a calculation.
Engineering the future of aerospace through additive excellence — where generative design meets space-grade materials.
OptimaCore Systems is a specialised engineering studio dedicated to the development, optimisation and orchestration of advanced additive manufacturing for the aerospace and space industries. We bridge innovative design with cutting-edge materials — turning ambitious concepts into flight-ready hardware.
Reducing component mass while preserving structural integrity — a critical edge for satellites, drones and launch hardware where every gram is a calculation.
Deep expertise across PEEK, Ultem, Titanium (Ti64) and Inconel — selecting the right alloy or polymer for thermal, mechanical and outgassing requirements.
From CAD model to physical prototype in record time. Iterate faster, validate sooner, and bring qualified parts to production with confidence.
Oversight of aerospace standards across the full manufacturing chain — ensuring components meet the documentation and traceability flight programs demand.
From design to prototype in days, not quarters. We move at the pace of modern aerospace startups while delivering work that meets legacy standards.
We understand the constraints of additive processes intimately — designing parts that print right the first time, not after five failed iterations.
A single point of contact across FDM, SLM and DMLS technologies. We orchestrate the right manufacturer for each part — you don't manage the network.
Whether you're an aerospace OEM, a manufacturing partner, or a New Space startup — we'd like to hear from you.
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